Yintoni iShuttle System kwi-ASRS?

Kwimeko-bume etshintsha rhoqo yokugcina izinto zanamhlanje, imfuneko yokugcina izinto ezininzi kunye nokuphathwa kwezinto ngokukhawuleza kukhokelele ekukhuleni kobuchwepheshe obuzenzekelayo. Phakathi kwazo,Inkqubo yokuthutha ye-ASRSiye yavela njengesisombululo esitshintsha umdlalo esidibanisa ukusebenza kakuhle, ukuguquguquka, kunye nokuzisebenzela ngokuzenzekelayo kwiphakheji enye ekrelekrele. Kodwa yintoni kanye kanye inkqubo yeshuttle kwi-ASRS? Isebenza njani, kwaye yintoni eyenza ibe ngcono kuneendlela zokugcina zemveli?

Eli nqaku liphonononga indlela esebenza ngayo ngaphakathi, iingenelo, usetyenziso, kunye nolwakhiwo lobuchwephesha beenkqubo ze-shuttle kwi-Automated Storage and Retrieval Systems (ASRS), linika ulwazi olupheleleyo malunga nokuba kutheni ngokukhawuleza iba ngumqolo weendawo zokugcina impahla ezikrelekrele.

Ukuqonda Izinto Ezisisiseko: Yintoni i-ASRS Shuttle System?

Eyona nto iphambili kuyo,Inkqubo yokuthutha ye-ASRSsisisombululo sokuphatha izinto esizenzekelayo okanye esizenzekelayo ngokupheleleyo esenzelwe ukugcina nokubuyisa iimpahla ngokufanelekileyo kwiindawo zokurhangqa ezixineneyo. Ngokwesiqhelo siquka indibaniselwano yee-radio shuttles (ii-shuttle carts), iinkqubo zokurhangqa, ii-lifters, kunye nesoftware yolawulo lwe-warehouse.

I-shuttle ngokwayo yinqwelo-mafutha ehamba ngokuthe tye kwiindlela zokugcina izinto, icoca okanye ibeka iipallet okanye iitote ngaphakathi kwetshaneli yokugcina izinto. Ii-lifters okanye ii-stacker cranes zithutha i-shuttle phakathi kwamanqanaba e-rack okanye ii-aisles, kwaye inkqubo yesoftware ilawula yonke imisebenzi - ukusuka ekwamkeleni nasekugcineni ukuya ekufezekiseni i-oda.

Ngokungafaniyo neeforklifts eziqhelekileyo okanye ukuseta ii-static racking, iinkqubo ze-ASRS shuttle zinciphisa ukungenelela kwabantu, zonyusa amandla okuhambisa izinto, kwaye ziphucula indawo yokugcina izinto ze-cubic. Zilungele ngokukodwa amashishini aphatha ubungakanani obukhulu be-SKU, njengokutya neziselo, indawo yokugcina izinto ezibandayo, ukuthengisa, urhwebo lwe-e-commerce, kunye namayeza.

Izinto eziphambili kunye nemisebenzi yazo kwiinkqubo ze-ASRS Shuttle

Ubuchule benkqubo ye-ASRS shuttle buxhomekeke ekubeni i-modularity yayo kunye nokudibanisa izinto ezahlukeneyo ngobuchule. Icandelo ngalinye lidlala indima ebalulekileyo ekuqinisekiseni ukusebenza okungenamthungo.

1. Isithuthi seShuttle

Isithuthi esithwala imithwalo yeyona nto iphambili ehambayo. Sihamba ngeereyile ngaphakathi kwiindlela zokurhangqa ukuze sithuthe imithwalo ukuya nokubuya kwiindawo zokugcina. Ngokuxhomekeke kuyilo, isithuthi esithwala imithwalo sinokuba nobunzulu obunye, ubunzulu obuphindwe kabini, okanye nobunzulu obuninzi, nto leyo evumela ukuba kubekho ulwakhiwo oluncinci kakhulu.

2. Ulwakhiwo lweRacking

I-rack yenzelwe ukugcina iimpahla kwaye ivumele ukuhamba kwe-shuttle. Kufuneka yenziwe ngobuchule ukuze ihambelane nobukhulu be-shuttle kunye nomthamo womthwalo. Iifreyimu zentsimbi ezakhiweyo, iireyile zesikhokelo, kunye neenkqubo zokuxhasa zenza isakhelo somzimba se-ASRS.

3. Isixhobo sokuphakamisa okanye i-Stacker Crane

I-clifter ethe nkqo okanye i-stacker crane ihambisa i-shuttle ngokuthe nkqo kumanqanaba ahlukeneyo e-rack kwaye ikwahambisa iimpahla ukuya nokubuya kwiinkqubo zokuhambisa okanye kwiindawo zokungenisa/zokuphuma.

4. Inkqubo yoLawulo kunye noHlanganiso lwe-WMS

IInkqubo yoLawulo lweWarehouse (WMS)kunye neProgrammable Logic Controllers (PLC) zenza umqolo wedijithali. Zilawula izinto ezikhoyo, ukuhanjiswa kwee-shuttle, ukucwangciswa kwemisebenzi, ukufunyanwa kweempazamo, kunye nokubeka esweni ngexesha langempela. Ukuhlanganiswa okungenamthungo kuvumela ukuba kubekho ukwenziwa kwezinto ngokuzenzekelayo kunye nokulandelelwa kweenkcukacha.

Ezi zinto zisebenza ngokuvumelanayo, zidala inkqubo evaliweyo eqinisekisa imisebenzi yokugcina nokubuyisa ekhawulezayo, ethembekileyo, nekhuselekileyo imini nobusuku.

Iingenelo zokusebenzisa iNkqubo yeShuttle ye-ASRS

UkuphumezaInkqubo yokuthutha ye-ASRSayisiyonto ithandwayo nje — lutyalo-mali olucwangcisiweyo ekugqweseni ekusebenzeni. Nazi ezinye zeenzuzo eziphambili ezenza iinkqubo ze-shuttle zibe yeyona nto ibalulekileyo kwiindawo zokugcina iimpahla zanamhlanje:

1. Ukuphucula Indawo

Ngokususa indawo ephahleni kunye nokuvumela indawo yokugcina izinto ezinzulu, iinkqubo zeshuttle zinokunyusa uxinano lweendawo zokugcina izinto ngaphezulu kwama-30–50%. Oku kuluncedo ngakumbi kwiindawo zokugcina izinto ezibizayo zasezidolophini okanye kwiindawo zokugcina izinto ezilawulwa bubushushu.

2. Uphuculo lokuPhumelela

Iishuttles zisebenza ngokuzimeleyo kwaye zinokusebenza ngaxeshanye kumanqanaba amaninzi, zinciphisa kakhulu amaxesha okujikeleza kwaye zonyusa umthamo wokuhamba. Imisebenzi efana nokubeka izinto ngaxeshanye kunye nokubuyisa izithuthi inokwenzeka.

3. Ukusebenza kakuhle koMsebenzi kunye noKhuseleko

Ngokwenziwa kwezinto ngokuzenzekelayo, ukuxhomekeka kumsebenzi wezandla kuncipha kakhulu. Oku akunciphisi nje iindleko zomsebenzi kodwa kunciphisa nokwenzakala emsebenzini, ingakumbi kwiindawo ezinobungozi ezifana nokugcina izinto kwindawo ebandayo.

4. Ukwanda kunye nokuguquguquka

Le nkqubo inokwandiswa kakhulu. Iishuttles ezongezelelweyo okanye amanqanaba okurhangqa anokongezwa ngaphandle kokulungisa zonke iziseko zophuhliso. Amashishini anokwandisa imisebenzi ngokukhula.

5. Amandla okusebenza iiyure ezingama-24 ngosuku, iintsuku ezisi-7 ngosuku

Iinkqubo ze-ASRS shuttle zenzelwe ukusebenza ngaphandle kokuphazamiseka, zilungele amashishini afuna ukucubungula umthamo omkhulu imini nobusuku. Olu buchule luphucula ukuchaneka kwe-odolo kunye nesantya sokuhanjiswa.

Imizekelo eqhelekileyo yokusetyenziswa kweenkqubo ze-ASRS Shuttle

Iinkqubo ze-ASRS zokuthuthaZinokuguquguquka kakhulu kwaye zinokuhlengahlengiswa kwiinkalo ezahlukeneyo zoshishino kunye nezorhwebo. Nazi ezinye zemizekelo apho iinkqubo zebhayisekile zibonelela khona ngexabiso eliphezulu:

Indlela ezisebenza ngayo iiNkqubo zeShuttle ze-ASRS: Inkqubo yeNyathelo ngeNyathelo

Ukusebenza kwenkqubo ye-ASRS shuttle kucwangciswe kakuhle kwaye kuhambelana kakuhle. Nantsi indlela eqhelekileyo yokusebenza kwenkqubo ukusuka ekufumaneni ukuya ekufumaneni:

Inyathelo 1: Ukwamkela nokuchongwa

Iimveliso okanye iipalethi zifika kwindawo yokungena. Ziyaskenwa kwaye zibhaliswe kwinkqubo ye-WMS, enika indawo yokugcina izinto ngokusekelwe kwii-algorithms zempahla.

Inyathelo lesi-2: Ukuzibandakanya kwiShuttle

I-lifter okanye i-stacker crane ifumana i-shuttle engasebenziyo ize iyibeke kwinqanaba elimiselweyo le-rack. I-shuttle ithatha umthwalo ize ihambe ngokuthe tye iye kwitshaneli.

Inyathelo lesi-3: Indawo yokugcina izinto

I-shuttle ibeka umthwalo kwindawo ebaliweyo ngaphakathi kwetshaneli yokurhangqa. Nje ukuba umsebenzi ugqityiwe, i-shuttle ibuyela kwindawo yokulinda okanye iqhubeke nomsebenzi olandelayo.

Inyathelo lesi-4: Ukubuyisela

Xa iodolo ifunyenwe, inkqubo ichonga indawo echanekileyo yephalethi. I-shuttle ithunyelwa ukuze ilande loo nto, ize iyibuyisele kwi-lifter, eyithumela kwi-conveyor okanye kwi-outbound dock.

Lo mjikelo uphinda-phinda ngaphandle kokubandakanyeka okukhulu komntu, okuqinisekisa inkqubo yokuphatha izinto ngokukhawuleza, ngokuchanekileyo, nangokuthembekileyo.

Imibuzo Ebuzwa Rhoqo Malunga neNkqubo zeShuttle ze-ASRS

Ukucacisa ngakumbi, nantsi eminye imibuzo ebuzwa rhoqo enxulumeneIinkqubo ze-ASRS zokuthutha:

Umbuzo 1. Inkqubo ye-ASRS shuttle yahluke njani kwi-ASRS yesiqhelo?

Iinkqubo ze-ASRS zemveli zihlala zisebenzisa iikhreyini okanye iingalo zerobhothi ukugcina nokubuyisa iimpahla, zihlala zisebenza kwindlela enye. Iinkqubo ze-shuttle, kwelinye icala, ziquka ii-shuttle carriers ezithe tye ezinokuhamba ngokuzimeleyo ngaphakathi kwinqanaba ngalinye lokugcina, ziphucula amandla okuhambisa kunye noxinano.

Umbuzo 2. Ngaba iinkqubo zeshuttle zingaphatha ubungakanani beepallet ezahlukeneyo?

Uninzi lweenkqubo zenzelwe iitreyi ezinokulungiswa okanye ezinefomathi ezininzi ezinokuthwala ubungakanani obahlukeneyo beepalethi okanye iibhini. Nangona kunjalo, kubalulekile ukwenza ubungakanani bomthwalo bube semgangathweni ukuze kusebenze kakuhle.

Umbuzo 3. Ngaba iinkqubo ze-shuttle zifanelekile kwiindawo ezilawulwa bubushushu?

Ewe. Iinkqubo ze-ASRS shuttle zilungele indawo yokugcina ebandayo okanye eqandisiweyo. Uyilo lwazo oluncinci kunye nokuzisebenzela kunciphisa isidingo sokuvezwa kwabantu kumaqondo obushushu aphantsi, nto leyo ephucula ukusebenza kakuhle kwamandla kunye nokhuseleko.

Umbuzo 4. Zingakhuliswa kangakanani ezi nkqubo?

Ingakhula kakhulu. Amashishini angaqala kancinci aze akhule kamva ngokongeza iishuttles ezingaphezulu, amanqanaba eerekhi, okanye ukwandisa ubude beendlela ngaphandle kokuphazamiseka okukhulu.

Umbuzo 5. Iyintoni imfuneko yokugcinwa?

Iinkqubo ze-shuttle zakhiwe ukuze zihlale ixesha elide, kodwa kuyacetyiswa ukuba zigcinwe zikhuselekile rhoqo. Oku kuquka ukujonga iibhetri, ukucocwa kwezitimela, uhlaziyo lwesoftware, kunye nokulinganiswa kwezixhobo zokhuseleko.

Iindlela Zekamva Kwiinkqubo ZeeShuttle ze-ASRS

Njengoko ukuzilawula kweendawo zokugcina impahla kuqhubeka nokukhula, inkqubo ye-ASRS shuttle kulindeleke ukuba idibanise ubuchwepheshe obuphambili ngakumbi:

• I-AI kunye nokufunda koomatshini: Ukuphucula izigqibo zokuhambisa kunye nokugcinwa kwangaphambili.

• Amawele edijithali: Iikopi ezibonakalayo zexesha langempela ukulinganisa ukusebenza kwenkqubo.

• I-5G kunye ne-IoT: Ukuvumela unxibelelwano olukhawulezayo phakathi kwezixhobo kunye neenkqubo zolawulo ezisebenza ndawonye.

• Ukuhlanganiswa kweMibane eLuhlaza: Imisebenzi esebenzisa amandla elanga kunye neenkqubo zokonga amandla.

Ngezi zinto zintsha,Iinkqubo ze-ASRS zokuthuthazikulungele ukubonelela ngokusebenza kakuhle, ukuguquguquka, kunye nobukrelekrele obungaphezulu kwiminyaka ezayo.

Isiphelo

IInkqubo yokuthutha ye-ASRSayisosixhobo sokugcina izinto sanamhlanje nje — lutyalo-mali olucwangcisiweyo ekusebenzeni kakuhle kweendawo zokugcina impahla, ukusetyenziswa kwendawo, kunye nokwandiswa kweshishini. Ngokudibanisa isoftware ekrelekrele kunye nezixhobo ze-electromechanical eziphambili, iinkqubo zeshuttle zichaza ngokutsha indlela ezigcinwa, ezifunyanwa ngayo, kwaye zilawulwa ngayo kwiindawo ezinomthamo omkhulu.

Nokuba uphucula ukusuka kwindawo yokugcina impahla eqhelekileyo okanye wakha iziko lezothutho elikrelekrele ukusuka ekuqaleni, ukuqonda ukuba yintoni inkqubo yeshuttle kwi-ASRS - kunye nendlela esebenza ngayo - linyathelo lokuqala lokuqinisekisa imisebenzi yakho kwixesha elizayo.

Ngaba ukulungele ukuzisa ulwazi kunye nesantya kwisiseko sakho sokugcina izinto? Inkqubo yokuthutha ye-ASRS isenokuba yiloo nto kanye uyidingayo.